Precision moulds
We offer comprehensive, high-quality, high-precision solutions for thermoplastic injection and rubber-metal moulds. We have been on the market investing in know-how and technology for more than 40 years. Our latest? Reinforcing our die stamping service with metal additive technology to produce high-efficiency injection moulds.
CONSULTING AND OPTIMISATION
We apply our know-how and experience to analyse the initial mould design and provide consulting on potential ways to improve it and guarantee project success.
WIRE EDM
We use wire EDM to cut up to 400 mm high, with precision and quality in all kinds of materials.
DESIGN AND DEVELOPMENT
At Mausa, we offer our design services: from definition to industrialisation and technical viability. With the most advanced software, we are able to define and design the best mould for the needs of each project.
QUALITY CONTROLS
Thanks to our rigorous quality controls throughout the process, we guarantee everything from mechanical and physical properties to final execution of the developed moulds and inserts.
MOULD PRODUCTION
We design and develop moulds for plastic injection, multi-cavity, two-material parts and other moulding processes such as rubber and rubber-metal, while always following the most stringent quality requirements.
MAINTENANCE AND REPAIRS
Our extensive know-how in designing and manufacturing moulds allows us to repair, modify and tune up other previously manufactured moulds.
3D COPYING AND MACHINING
We offer a comprehensive 3D copying and machining service, backed by an engineering team and the latest technology to respond to growing demand from the market with efficiency and precision.
TECHNOLOGY
We work with modern machinery to make precision moulds following the highest quality and reliability standards required by each project.
| MAZAK VTC 760C | MAZAK VTC 300 | MAZAK VCN | CME FS0 | CMZ TC 30 |
|---|---|---|---|---|
| 1740 x 760 x 760 MM | 1700 x 760 x 760 mm | 1300 x 510 x 570 mm | 1200 x 650 x 650 mm | Turnable diameter 550 x 890 mm |
| 12000-RPM | 12000-RPM | 12000-RPM | 18000-RPM |
4000 RPM (eje-C + eje-Y) Motorised milling cutter 12000-RPM 12000-RPM |
| Hilo ONA OF35 | Hilo ONA AE 300 | die-sinking QX6 |
|---|---|---|
| 600 x 400 x 400 mm | 400 x 300 x 250 mm | 1000 x 600 x 500 mm (die-sinking erosion ) |
| Penetración ONA Tecno 250 | D3 CM cutter | Protch grinding machine |
| 400 x 300 x 300 mm (die-sinking erosion ) |
300 x 200 x 350 mm (specifically for tempered, very hard materials ) |
1200 x 550 x 500 mm |
NEW MATSURA LUMEX:
3D METAL PRINTING WITH MACHINING
With the incorporation of a new hybrid metal printer with high-precision machining around 0.015 mm, we can produce inserts or dummy parts with internal conformal cooling channels, which are critical on parts with variable thicknesses or those that are difficult to fill. Thus, we can improve mould productivity up to 60%.
Metal laser sintering is a technique in which a laser is used to sinter or fuse metallic powder into the part being built. This hybrid technology combines sintering and machining, which are done in alternating fashion between the metal laser sintering and finishing machining every 0.05 mm, producing moulds with dimensional precision and surface softness at the same level as more precise machining centres. The LUMEX Avance-25 is also able to perform deep rib machining, an operation that conventional machining centres cannot; they instead turn to die-sinking EDM and subsequent polishing. Deep rib machining considerably shortens timelines and errors arising in the processes
ADVANTAGES
> More efficient moulds :
with an increased injection productivity of about 50%
> Greater freedom in mould design :
60% reduction in working time from design to machining
> More precise parts :
Reducing dimensional errors to a minimum
> Sintering of porous areas :
To avoid accumulating gases and flow defects in parts
> Cooling channels optimised :
To keep the temperature controlled at all times .
> Printed part hardness of 36 HRC ,
with the option to harden to 52HRC
> We offer a hardening guarantee
of 1.5 million cycles .
Find the solution that best adapts to you with real case studies. You’ll learn the keys of the project, how Mausa helped the customer, the main characteristics of the project and the final result. We look forward to helping you!
